Concrete Electricity Pole Factory Machines Based Turnkey Service For East Africa Market(Keyan, Ethiopia, Uganda and Tanzania)
Concrete electricity poles are more and more used to replace wooden electricity poles in Keyan, Ethiopia, Uganda and Tanzania , especially in Keyan andEthiopia, there have been 50 concrete electricity pole plant in production of standard concrete electicity poles for low and medium voltage power transmission lines .Furat Industry Company is devoted to providing integreted solutions for pre-stressed concrete pole plant erection based on turnkey project with complete machines ,equipment and service. Concrete electricity pole factory is set up to produce prestressed spun poles to be used for electricity power transmission lines and communication transmission lines.
Accoridng to different power voltage request, there is LV, MV and HV concrete poles for power transmission with length from 9m to 15m . With different technology of concrete pole production process, there is different concrete pole machine customized like concrete pole mould , centrifugal spinning machine, concrete mixing station ,prestressing machine, HT wire cutting machine, button heading machine, steam curing boiler, overhead cranes, gantry cranes etc.
Concrete electricity pole Machinery & Equipments and associated parts specified in this Section shall conform to the latest edition of the international standards for operation in local ambient conditions. The Flow Chart for Prestressed Concrete electricity pole production line as below:
The specification is to cover design, manufacture, testing & inspection of Machinery & Equipments to set-
up a New Spun Pre-stressed Concrete (SPC) Pole Factory having following production capacity:
1. Product: Spun Pre-stressed Concrete (SPC) Pole mold of 140 to 350mm Tip Dia and 9 to 18
meter Long with different breaking load/Dan.
2. Prestressed Concrete Pole Factory Production Capacity
The production capacity based on 4 nos. of centrifugal spinning machining each with15minute (Min) spinning time per pre-stressed concrete pole, and production capacity of the concrete electricity pole manufacturing factory at least 96nos.pole/10 hrs.
Complete Concrete Weigh Batching,Mixing Plant
Generally Concrete pole Weigh, batching, Mixing and pouring Plant will be a complete system ensuring an output of minimum 1m 3 of concrete per batch after weighing, batching and mixing of concrete for concrete pole production request, the concrete will be discharged through hopper where Concrete Feeding/Filling Machine will fill concrete mixture into a lower concrete pole mould.
Automatic Concrete feeding machine System
General Automatic Concrete feeding and Pouring System shall be combined
with one unit of Automatic Concrete Pouring machine, 2
unit of concrete filling cart and one unit of input chain
conveyor.Filling fresh concrete for spc electric open pole mould. Type Bi-directional screw feeder, one direction at a time, loss-in-weight type, hopper volume not less than 2m2
PC Wire Automatic Tension Machine
General of Tension Jacking Designed for pre-stressing PC bars simultaneously prior to centrifugal spinning process. Hydraulic type Tension Jack consists of a hydraulic cylinder and digital pressure
Indicator for simultaneous pre stressing the w elded cage of P.C. wire with exact and equal tension on all P.C wires and pre-stressed concrete poles by simply pressing a control button. This tension jack is center-hole type for simultaneously tensioning equipped with coupler( male
and female coupling) , tension shaft, ram chair, Hydraulic up-down system (cylinder with support and height adjustment, and hydraulic pump with pressure guage)
complete with mounted on 4-wheel stand and programmed tensioning force of each size of concrete spun pole control panel including roll-tape printer of each tensioning.
Centrifugal Spinning Machine
1no.of Centrifugal type double mould Spinning Machine and 2 nos. of Centrifugal type single mould Spinning Machine is required to spin pre stressed PC wire cage and concrete filled complete PC Pole mould for compaction of concrete during spinning process. It should consists of Drive Roller with drive-shaft fixed with bearing, Idle Roller with bearing, Machine Bed, and computerized RPM and Speed control in 4 step (min) , and drive DC Motor with pulley and drive belt. The
complete machine is to sustain long-term and heavy duty operation for spun cast of Pole in any length from 9-12m pole and 15m pole. All of shaft, bearing block, drive rollers, idle roller and machine bead are to be machined.
Concrete Pole Steam Curing System
Cover for curing chamber Steel fabricated and insulated cover for 8nos. steam curing chamber, complete with sufficient hooks to lift or close cover to and from curing chamber. E ach chamber
containing minimum 10 moulds. Cover having minimum 2.9m(W) x 19m(L) x 0.2m (T) rectangular shape welded construction & using minimum 100channel steel construction. Insulation of Glass wool (minimum thickness 100mm) inside of cover.
If you have demand for concrete electric pole machines and phc pile machines, pls contact us :