Plant Design of high efficiency concrete pole production line

2017-05-29 14:51:40 zhanghongtao 55

The concrete spun pole production line includes the first production line, the second production line, the third production line, the fourth production line, the fifth production line, the supporting ring making area, the steel bar precise cutting and heading area, the cage forming area, the secondary material The first production line, the second production line and the third production line are composed of cloth area, centrifugal area, steaming area, stripping zone, slope platform and slope track, the fourth production line and the fifth production line and the second production line Production line for the steam-free production line, from the fabric area, centrifugal area, stripping area, slope orbit composition. The first production line to the fifth production line from the same mixer supply of concrete, steaming area steaming pool on the mouth from the ground 20cm, centrifugal area of the pole centrifuge base at 1.2m underground, the slope platform consists of two tapered poles , The slope of the track set up a flat car, each installed a layer, the number of 1 ~ 5 of the poles, steel cage transport car and the production line connection.

 

Secondary concrete distribution feeding machine in distribution area is length extending type, with a concrete mixer supplying concrete for five production lines. The first production line, the second production line, the third production line, the fifth production line production length of 12m within the poles, the fourth production line production length of 15m within the poles.

psc concrete pole.jpg

Compared with the existing technology, the process has obvious benefits reflected in:

(1) The process adopts the plane circulation layout, the above, the following three-dimensional lifting process mode can reduce the incidence of accidents; the use of slope platform and slope track to achieve the movement of the pole, greatly reducing the distance traveled, Energy consumption.

Layout of cement pole production line

Brief Introduction of Production Line of Cement Pole Production Line

(2) The process of the traditional pneumatic opening cloth car into a spiral cloth car, you can better control the uniformity of the material; the traditional single-span single-line workshop into a single-span five production lines circulating water shop; After the steel cage along the wall through the flat car to the various production lines; secondary sub-car track with lengthened, you can give five production lines for the material, the process is more simple, lower capital investment; the use of slope platform and Slope track, can be realized after the concrete poles steamed into the yard after the more simple, convenient and reduce energy consumption; the entire workshop with a single span plane layout.


Implementation and Innovation:

Such as the cement spun pole flow line production line diagram shows the cement pole in the water cycle production line, the steaming area steaming pool on the ground from the ground 20cm, steaming pool insulation effect is significant, can reduce the energy consumption of about 10%. Centrifugal area of the pole centrifuge base is located 1.2m underground, can reduce the noise by 30%, the safety factor is improved. Slope platform consists of two tapered poles, the slope platform for inspection personnel on concrete poles for identification, inspection, head rust and other work to facilitate the natural movement of concrete poles, can save energy and reduce energy consumption.


Ramp track above the provision of a flat car, each installed a layer, the number of 1 ~ 5 of the poles, along the slope to move to the slope platform, the staff simply move, you can achieve the concrete poles from The height of the natural movement to the low, flat car and then push back to the next job to be the next job. Reinforced cage transport flat car and the production line connection for the transmission of steel into the production line of production lines, can improve production efficiency. Fabric area of the secondary sub-car track with lengthened, the process is more simple, less investment in construction funds.

The fourth production line and the fifth production line for the steam-free production line, eliminating the need for steam curing process, reduce consumption and protect the environment, the process from the concrete distribution area, centrifugal spinning area, stripping area, slope platform and slope track.

The first production line, the second production line, the third production line, the fifth production line production length of 12m within the poles, the fourth production line production length of 15m within the poles. Five production lines using four sets of slope platform and slope track, the first production line, the second production line, the third production line according to the production and poles specifications need to share two sets of slope platform and slope track.


The first concrete electric pole production line, the second production line, the third production line, the fifth production line were equipped with a 10t remote control traffic, each driving is mainly responsible for the production line production tasks, if there are unusual circumstances can borrow each other to ensure the smooth progress of production.


The process will be the traditional single-span single-line workshop into a single cross-five production line circulating water shop; will be formed after the steel cage along the wall through the flat car to the various production lines; secondary sub-car track with lengthened, Five production lines for the material, the process is more simple, lower capital investment; the use of slope platform and slope track, can be achieved after the concrete poles steamed into the yard after the mold is more simple, convenient and reduce energy consumption; Cross-planar arrangement.


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